PROCESS CAPABILITY

From raw material
to a production-ready part.

IVOSAC connects foaming, cutting, lamination and molding into an integrated process chain, reducing the distance between materials and manufacturing stages.

01

FOAMING

Polyurethane Foaming

Starting with raw-material and formulation control, the process moves through mixing, foaming, curing and initial cutting, with density, hardness, resilience and appearance monitored throughout.

PreparationMixingFoamingCuringCutting
Polyurethane foaming process equipment
02

PRECISION CUTTING

Precision Cutting

Band knife, CNC, vertical, horizontal and contour methods are selected around thickness, geometry, tolerance and volume to stabilize dimensions while reducing material loss.

Mechanical cuttingCNC contourComplex geometryDie cutting
Precision cutting equipment
03

LAMINATION

Multi-Material Lamination

Flame, hot-melt, spray adhesive, thermal pressing and needle-punch processes convert foam, textiles, skins and functional layers into stable composite materials.

Flame laminationHot meltSpray adhesiveNeedle punch
Flame lamination production line
04

MOLDED FOAM

Molded Foam

For three-dimensional components, injection, foaming, cooling and demolding are managed together to balance geometry, density distribution and production consistency.

InjectionFoamingCoolingDemolding
Molded foam production line